Customization: | Available |
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After-sales Service: | 1 Year |
Driven Type: | Electric |
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A welding wire feeder is a critical component in MIG (Metal Inert Gas) and flux-cored welding systems, responsible for consistently feeding the welding wire from the spool to the welding torch. It ensures smooth and stable wire delivery, which is essential for maintaining arc stability and producing high-quality welds.
Wire feeders come in different configurations, including push-type, pull-type, and push-pull systems, depending on the welding application and wire type. They are widely used in manual welding, automated welding systems, and robotic welding cells.
General Specification
Feature | Description |
Wire Feed Mechanism | Push, Pull, or Push-Pull |
Compatible Welding Processes | MIG (GMAW), Flux-Cored (FCAW) |
Wire Diameter Range | 0.6 mm - 2.4 mm (0.023" - 3/32") |
Wire Spool Capacity | 5 kg, 15 kg, or 300 lb (industrial models) |
Drive Roll Material | Steel, Urethane, or V-Groove (for different wire types) |
Input Power Supply | 110V/220V, 50/60 Hz (varies by model) |
Control Interface | Digital display, potentiometer, or remote control |
Parameter | Range |
Wire Feed Speed (WFS) | 1 - 25 m/min (40 - 1000 IPM) |
Feed Speed Adjustment | Stepless (variable speed control) |
Burnback Control | Adjustable (0.1 - 1.0 sec) |
Run-in Speed | Adjustable for smooth arc start |
Thermal Protection | Auto-shutdown in case of overheating |
Welding Machines: Compatible with most MIG welders (voltage sensing or with control cables)
Wire Types: Solid MIG wire, flux-cored wire, aluminum wire (with proper liner & drive rolls)
Torch Connection: Euro-style, Binzel, or Tweco connectors
Additional Features
Wire Straightener (for reducing kinks and ensuring smooth feeding)
Tension Adjustment (for controlling wire grip without deformation)
Error Alarms (for wire jams or feeding issues)
Portable Options (for on-site welding applications)
A high-quality wire feeder ensures consistent wire delivery, reduces welding defects, and improves productivity. Choosing the right feeder depends on wire type, welding process, and application requirements.
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